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Land Transport

Vibration Damping Component Monitoring Device

 

Solution Introduction

Solution Overview

The vibration damping component installation status monitoring device is an innovative monitoring system that integrates high-precision sensing, real-time data acquisition, and intelligent analysis. It is specifically designed for optimizing the installation status and health management of vibration damping components in industrial equipment (such as shock absorbers, vibration damping connectors, and elastic pipe hangers). Through non-contact laser measurement and multi-dimensional data analysis, this device can accurately monitor the deformation and displacement of vibration damping components, helping users achieve stable equipment operation, extended lifespan, and reduced maintenance costs.

Applicable Scenarios

  • Large Ship Fuel Pipelines
  • Large Gas and Oil Transmission Pipelines

Core Advantages

  • High-precision Monitoring:

(1) Sensor accuracy reaches 0.1mm, using laser displacement sensors with strong anti-interference capabilities, adapting to complex industrial environments.

(2) Measurement range covers 0-20mm (deformation) ±15mm (positioning deviation), meeting diverse monitoring needs.

  • Comprehensive Coverage and Efficient Management

(1) Supports simultaneous acquisition from 30 monitoring points, compatible with BE/BV type shock absorbers, balanced vibration damping connectors, and elastic pipe hangers, among other key components.

(2) Multi-channel data acquisition (8 differential inputs), supports wireless transmission (WiFi/Bluetooth/RS485), flexibly adapting to different scenarios.

  • Intelligent Analysis and Real-time Feedback

(1) Host computer software real-time displays data trends, generates 3D position maps and historical curves, visually presenting equipment status.

(2) Database management supports data storage, traceability, and process optimization, helping to improve decision-making efficiency.

  • Strong Environmental Adaptability

(1) Wide temperature operation from -20℃ to 40℃, with dustproof, splash-proof, and anti-collision design, fearless of harsh working conditions.

(2) Ultra-long endurance: Lithium battery pack supports continuous acquisition for 60 hours and standby for 180 days in sleep mode, reducing charging frequency.

  • Convenient Installation and Maintenance

(1) Sensors support multiple installation methods such as magnetic adsorption and bolts, and shims flexibly adapt to different component structures.

(2) Modular design with a high proportion of standard parts, facilitating convenient repair and replacement, and reducing operation and maintenance costs.

Technical Highlights

  • Wireless Activation and Transmission: Bluetooth 5.0 quickly wakes up sensors, supporting dual-mode acquisition (LAN/no network).
  • Multi-dimensional Data Display: Handheld terminal and host computer real-time display measured values, reference values, and 3D position maps.
  • Industrial-grade Hardware Configuration: 10.1-inch anti-collision tablet, 60000mAh large-capacity battery, adapting to extreme environments.

Application Cases

Case Study One: Monitoring of pipeline deformation on a ship belonging to a certain shipbuilding group

Pain Point: After a ship experiences wind and wave impacts, pipelines deform, strength decreases, and there is a risk of fuel leakage. Existing monitoring methods cannot quickly detect the deformation.
Solution: Deploy front-end data acquisition devices + monitoring and analysis system to real-time monitor pipeline deformation.
Effect: Real-time monitoring of deformation, reducing pipeline leakage risk by over 90%.

 

 

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Solution Introduction

Application Cases

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